Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Rear Door(for Access Cab)

Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedures for both the LH and RH sides.
  • The procedure described below is for the LH side.
  • Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute the centering bolts for standard bolts when making adjustments. Text in Illustration

    *1

    Centering Bolt

    *2

    Standard Bolt

  • A bolt without a torque specification is shown in the standard bolt chart (See page ).

PROCEDURE

1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" through "F" are within each standard range.

Standard Clearance:

Standard Clearance:

Area

Measurement

Area

Measurement

A

4.5 to 7.5 mm (0.177 to 0.295 in.)

B

3.8 to 6.8 mm (0.150 to 0.268 in.)

C

0.3 to 3.3 mm (0.012 to 0.130 in.)

D

4.6 to 7.6 mm (0.181 to 0.299 in.)

E

3.5 to 6.5 mm (0.138 to 0.256 in.)

F

0.5 to 3.5 mm (0.020 to 0.138 in.)

2. ADJUST REAR DOOR PANEL SUB-ASSEMBLY

(a) Adjust the door horizontally and vertically by loosening the 4 body side hinge bolts.

(b) Tighten the 4 body side hinge bolts after the adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

NOTICE:

Adjust the door fitting after the bolts were replaced with new ones.

(c) Adjust the door horizontally and vertically by loosening the 4 door side hinge bolts.

(d) Tighten the 4 door side hinge bolts after the adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

NOTICE:

Adjust the door fitting after the bolts were replaced with new ones.

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

(h) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(i) Using a brass bar and a hammer, hit the striker to adjust its position.

(j) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

Components

COMPONENTS

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

Rear Door(for Double Cab)
Reassembly
REASSEMBLY CAUTION / NOTICE / HINT NOTICE: When installing the hood bulge protector, heat the hood bulge surface using the infrared light. Do not heat the hood bulge excessively. ...

Rear Door(for Double Cab)
Components COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION Adjustment ADJUSTMENT CAUTION / NOTICE / HINT HINT: Use the same procedures for ...

Other materials:

Disposal
DISPOSAL CAUTION / NOTICE / HINT CAUTION: Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment. PROCEDURE 1. PRECAUTIO ...

Rear Door Black Out Tape
Components COMPONENTS ILLUSTRATION Installation INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH and LH sides. The procedure described below is for the LH side. PROCEDURE 1. REPAIR INSTRUCTION 2. INSTALL NO. 2 BLACK OUT TAPE (a) Refer ...

Removal
REMOVAL PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before pr ...

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