Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / Window / Glass / Windshield Glass / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. CLEAN WINDSHIELD GLASS

(a) When reusing the windshield glass:

(1) Using a scraper, remove any remaining adhesive and windshield glass adhesive dam residue from the windshield glass.

NOTICE:

Be careful not to damage the windshield glass.

(2) Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:

Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Using a brush or sponge, coat the application area of the No. 2 windshield glass stopper with primer G.

NOTICE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover Primer G.
Do not apply too much Primer G.

(b) Remove the peeling paper from the face of 2 new No. 2 windshield glass stoppers.

NOTICE:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Text in Illustration

*a	Ceramic Notch

Specification:

Area	Measurement
a	40 mm (1.575 in.)
b	11.2 mm (0.441 in.)
c	12.5 mm (0.482 in.)

NOTICE:

Install the No. 2 windshield glass stopper after primer G has been allowed to dry (approximately 3 minutes).
Make sure to install the No. 2 windshield glass stopper in the correct orientation.

3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

(a) Using a brush or sponge, coat the application area of the No. 1 windshield glass stopper with primer G.

NOTICE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover Primer G.
Do not apply too much Primer G.

(b) Remove the peeling paper from the face of 2 new No. 1 windshield glass stoppers.

NOTICE:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Text in Illustration

*a	Ceramic Notch

Specification:

Area	Measurement
a	20 mm (0.787 in.)
b	13.3 mm (0.524 in.)
c	11 mm (0.433 in.)

NOTICE:

Install the No. 1 windshield glass stopper after primer G has been allowed to dry (approximately 3 minutes).
Make sure to install the No. 1 windshield glass stopper in the correct orientation.

4. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

5. INSTALL WINDSHIELD GLASS ADHESIVE DAM

(a) Using a brush or sponge, coat the application area of the windshield glass adhesive dam with primer G.

NOTICE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover Primer G.
Do not apply too much Primer G.

(b) Remove the peeling paper from the face of the windshield glass adhesive dam.

NOTICE:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Text in Illustration

*1	Window Glass Adhesive Dam	-	-
*a	Ceramic Notch	-	-

Specification:

Area	Measurement
a	31.1 mm (1.22 in.)

6. INSTALL WINDSHIELD GLASS

(a) Clean and shape the contact surface of the vehicle body.

(1) Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

NOTICE:

Leave as much adhesive on the vehicle body as possible.

(b) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

(1) Install the suction cups to the windshield glass.

(2) Engage the windshield glass stopper to temporarily place the windshield glass onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the windshield glass is even.

Text in Illustration

*A	for 1-Piece Type
*B	for 2-Piece Type
*1	Windshield Glass Stopper
*a	Suction Cups
*b	Matchmarks

NOTICE:

Securely engage the No. 1 windshield glass stopper and No. 2 windshield glass stopper.

(3) When using a new windshield glass:

Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:

When reusing the windshield glass, check and correct the matchmark positions.

(4) When reusing the windshield glass:

Check the position of the matchmarks and make adjustments.

(5) Remove the windshield glass.

(d) Apply Primer M to the exposed part of the vehicle body.

Text in Illustration

Primer M

NOTICE:

Do not apply too much Primer M.
Do not coat the adhesive with primer M.
Be careful when applying primer to the panel joints and spot welds.

(e) Using a brush or sponge, coat the application area of adhesive with primer G as shown in the illustration.

Text in Illustration

Primer G

NOTICE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover Primer G.
Do not apply too much Primer G.

HINT:

If Primer G is applied to any areas other than that which is specified, wipe off the primer with a clean shop towel before it dries.

(f) Install the windshield outside moulding LH and windshield outside moulding RH to the windshield glass.

NOTICE:

Install the windshield outside moulding LH after Primer G has been allowed to dry (approx. 3 min).
After removing the peeling paper, keep the exposed adhesive free from foreign matter.

(g) Cut off the tip of the cartridge nozzle as shown in the illustration.

Text in Illustration

*a	Adhesive	*b	Sealer Gun
*c	Cartridge Nozzle	-	-

(h) Load the sealer gun with the cartridge.

(i) Apply adhesive to the windshield glass as shown in the illustration.

Specification:

Area	Measurement
a	8 mm (0.315 in.)
b	12 mm (0.472 in.)
c	7.2 mm (0.283 in.)
d	4.5 mm (0.117 in)
e	26.9 mm (1.05 in.)

HINT:

After cutting off the tip, use all adhesive within the times indicated in the table below.

Usage time frame:

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

(j) Using suction cups, engage the No. 1 windshield glass stopper and No. 2 windshield glass stopper, position the windshield glass so that the matchmarks are aligned and install the windshield glass.

NOTICE:

Install the windshield glass after Primer M on the vehicle body has been allowed to dry (approx. 3 min).
Check that the No. 1 windshield glass stopper and No. 2 windshield glass stopper are engaged to the vehicle body correctly.

(1) Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

(2) Using a scraper, remove any excess or protruding adhesive.

HINT:

Apply adhesive to the windshield glass rim.

(3) Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

HINT:

Follow the instructions for each adhesive manufacturer or the corresponding owner's manual for the minimum amount of time necessary prior to driving the vehicle.

Usage time frame:

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

7. CHECK WINDSHIELD GLASS

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

8. INSTALL VISOR HOLDER LH

Click here 9. INSTALL VISOR HOLDER RH

9. INSTALL VISOR HOLDER RH

HINT:

Use the same procedure as for the LH side.

10. INSTALL VISOR ASSEMBLY LH (w/ Vanity Light)

Click here 11. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)

11. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)

HINT:

Use the same procedure as for the LH side.

12. INSTALL VISOR ASSEMBLY LH (w/o Vanity Light)

Click here 13. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)

13. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)

HINT:

Use the same procedure as for the LH side.

14. INSTALL ROOF CONSOLE BOX ASSEMBLY

Click here 15. INSTALL FRONT PILLAR GARNISH LH

15. INSTALL FRONT PILLAR GARNISH LH

Click here 16. INSTALL FRONT PILLAR GARNISH RH

16. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

17. INSTALL ASSIST GRIP SUB-ASSEMBLY

Click here 18. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

18. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Connect the front door opening trim weatherstrip LH.

19. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

20. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Toyota Safety Sense)

Click here 21. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)

21. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)

Click here 22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

Click here 23. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror)

23. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror)

Click here 24. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

24. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

Click here 25. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

25. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here 26. INSTALL FRONT FENDER UPPER PROTECTOR LH

26. INSTALL FRONT FENDER UPPER PROTECTOR LH

Click here 27. INSTALL FRONT FENDER UPPER PROTECTOR RH

27. INSTALL FRONT FENDER UPPER PROTECTOR RH

HINT:

Use the same procedure as for the LH side.

28. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

Click here 29. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

29. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

Click here 30. INSTALL FRONT WIPER ARM HEAD CAP

30. INSTALL FRONT WIPER ARM HEAD CAP

Click here 31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 32. ADJUST FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)

32. ADJUST FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)

Click here Wiper / Washer

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