Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / Clutch / Clutch Pedal / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH PEDAL NO.1 CUSHION

(a) Install the clutch pedal No. 1 cushion to the clutch pedal sub-assembly.

2. INSTALL CLUTCH PEDAL SHAFT COLLAR

(a) Apply MP grease to the clutch pedal shaft collar.

Text in Illustration

MP grease

(b) Install the clutch pedal shaft collar to the clutch pedal sub-assembly.

3. INSTALL CLUTCH PEDAL BUSH

(a) Apply MP grease to 2 new bushes.

Text in Illustration

MP grease

(b) Install the 2 bushes to the clutch pedal sub-assembly.

4. INSTALL CLUTCH PEDAL PAD

5. INSTALL CLUTCH PEDAL SPRING HOLDER

(a) Apply MP grease to the contact surface of the clutch pedal spring holder and clutch pedal support.

Text in Illustration

MP grease

(b) Install the clutch pedal spring holder.

6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

(a) Install the clutch pedal sub-assembly to the clutch pedal support with the bolt and nut.

Torque:

34 N·m {350 kgf·cm, 25 ft·lbf}

HINT:

Install the bolt from the left side of the vehicle.

7. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING

(a) Apply MP grease to the contact surfaces of the clutch pedal sub-assembly and the compression spring.

Text in Illustration

MP grease

(b) Install the compression spring to the clutch pedal sub-assembly and the clutch pedal spring holder.

8. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

(See page Clutch Pedal Switch )

Adjustment

ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST CLUTCH PEDAL (a) Fold back the floor carpet. (b) Check that the pedal height is correct. Text in Illustration *a ...

Clutch Pedal Switch

On-vehicle Inspection ON-VEHICLE INSPECTION PROCEDURE 1. CHECK CLUTCH START SYSTEM (a) Check that the engine does not start when the clutch pedal is released. (b) Check that the engine starts ...

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