Toyota Tacoma (2015-2018) Service Manual: Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH PEDAL NO.1 CUSHION
(a) Install the clutch pedal No. 1 cushion to the clutch pedal sub-assembly.
2. INSTALL CLUTCH PEDAL SHAFT COLLAR
(a) Apply MP grease to the clutch pedal shaft collar.
Text in Illustration
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MP grease |
(b) Install the clutch pedal shaft collar to the clutch pedal sub-assembly.
3. INSTALL CLUTCH PEDAL BUSH
(a) Apply MP grease to 2 new bushes.
Text in Illustration
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MP grease |
(b) Install the 2 bushes to the clutch pedal sub-assembly.
4. INSTALL CLUTCH PEDAL PAD
5. INSTALL CLUTCH PEDAL SPRING HOLDER
(a) Apply MP grease to the contact surface of the clutch pedal spring holder and clutch pedal support.
Text in Illustration
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MP grease |
(b) Install the clutch pedal spring holder.
6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
(a) Install the clutch pedal sub-assembly to the clutch pedal support with the bolt and nut.
Torque:
34 N·m {350 kgf·cm, 25 ft·lbf}
HINT:
Install the bolt from the left side of the vehicle.
7. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Apply MP grease to the contact surfaces of the clutch pedal sub-assembly and the compression spring.
Text in Illustration
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MP grease |
(b) Install the compression spring to the clutch pedal sub-assembly and the clutch pedal spring holder.
8. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
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Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT AND ADJUST CLUTCH PEDAL
(a) Fold back the floor carpet.
(b) Check that the pedal height is correct.
Text in Illustration
*a
...
Clutch Pedal Switch
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch pedal is released.
(b) Check that the engine starts ...
Other materials:
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or signals ...
Correct driving posture
Drive in a good posture as follows:
Sit upright and well back in the
seat.
Adjust the position of the seat
forward or backward to ensure the pedals can be reached and easily depressed to
the extent required.
Adjust the seatback so that the
controls are easily operable.
Adjust the t ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT BRAKE MASTER CYLINDER FLUID PRESSURE CHANGE
(a) Inspect the battery positive voltage.
Battery positive voltage:
10 to 14 V
(b) Turn the ignition switch to OFF, and depress the brake pedal more than 20
times.
HINT:
When pressure in the accumulator ...
