Toyota Tacoma (2015-2018) Service Manual: Disassembly

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Cooling / Radiator / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE RADIATOR DRAIN COCK PLUG

(a) Remove the radiator drain cock plug from the radiator assembly.

(b) Remove the O-ring from the radiator drain cock plug.

2. REMOVE RADIATOR TO SUPPORT SEAL

(a) Remove the 2 radiator to support seals from the radiator assembly.

Text in Illustration

*1	Radiator to Support Seal

3. REMOVE RADIATOR SUPPORT BUSHING

(a) Remove the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings from the radiator assembly.

Text in Illustration

*1	No. 1 Radiator Support Collar
*2	No. 2 Radiator Support Collar
*3	No. 1 Radiator Support Bushing
*4	No. 2 Radiator Support Bushing

(b) Remove the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings from the radiator assembly.

4. ASSEMBLE SST

(a) Engage the claw with the overhaul handle by inserting it into the hole in part A as shown in the illustration.

Text in Illustration

*a	SST (Overhaul Handle)
*b	SST (Claw)
*c	Part A
*d	Dimension B
*e	Stopper Bolt

SST: 09230-01010

09231-01010

09231-01030

(b) While gripping the handle, adjust dimension B to between 0.2 and 0.3 mm (0.00787 and 0.0118 in.), using the stopper bolt.

Dimension B:

0.2 to 0.3 mm (0.00787 to 0.0118 in.)

NOTICE:

If the stopper bolt cannot be adjusted, the claw may be damaged.

5. UNCAULK CORE PLATE

(a) Straighten the core plate by gripping it with SST until stopped by the stopper bolt.

Text in Illustration

*1	Radiator Tank
*2	Core Plate
*a	Stopper Bolt

SST: 09230-01010

09231-01010

09231-01030

6. REMOVE UPPER RADIATOR TANK

(a) Lightly tap the radiator tank bracket (or radiator tank pipe) with a plastic hammer to remove the upper radiator tank.

7. REMOVE LOWER RADIATOR TANK

HINT:

Perform the same procedures as for the upper radiator tank.

On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT RADIATOR CAP SUB-ASSEMBLY CAUTION: Do not remove the radiator cap sub-assembly while the engine and radiator assembly are still hot. Pressurized, hot e ...

Removal

REMOVAL PROCEDURE 1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package) 2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 3. DRAIN ENGINE COOLANT 4. REMOVE RADIATOR GRILLE (See ...

Other materials:

Installation
INSTALLATION PROCEDURE 1. INSTALL TRANSMISSION WIRE (a) Coat 2 new O-rings with ATF, and install them to the 2 temperature sensors. (b) Coat a new O-ring with ATF, and install it to the transmission wire. (c) Install the transmission wire to the automatic transmission case sub-assembly with t ...

Front Speed Sensor
Removal REMOVAL PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notic ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY 2. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER 3. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (a) Fix the brake master cylinder in a vise between aluminum plates. NOTICE: Do not overtighten the vise. ...