Toyota Tacoma (2015-2018) Service Manual: Disassembly

Toyota Tacoma (2015-2018) Service Manual / Power Steering / Vane Pump(for 2gr-fks) / Disassembly

DISASSEMBLY

PROCEDURE

1. FIX VANE PUMP ASSEMBLY

(a) Using SST, fix the vane pump assembly in a vise.

SST: 09630-00014

09631-00132

NOTICE:

When using a vise, do not overtighten it.

2. REMOVE POWER STEERING SUCTION PORT UNION

(a) Remove the bolt and suction port union.

(b) Remove the O-ring from the suction port union.

3. REMOVE FLOW CONTROL VALVE ASSEMBLY

(a) Remove the pressure port union.

(b) Remove the O-ring from the pressure port union.

4. REMOVE REAR VANE PUMP HOUSING

(a) Remove the 4 bolts and rear vane pump housing from the front vane pump housing.

(b) Using a screwdriver, remove the O-ring from the rear vane pump housing.

5. REMOVE PULLEY SHAFT SUB-ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the pulley shaft sub-assembly.

(b) Remove the pulley shaft.

NOTICE:

Be careful not to drop or damage the pulley shaft. If damaged, replace it with a new one.

6. REMOVE VANE PUMP ROTOR

(a) Remove the 10 vane pump plates.

NOTICE:

Take care not to drop the vane pump plates.

(b) Remove the vane pump rotor from the front vane pump housing.

7. REMOVE VANE PUMP CAM RING

(a) Remove the vane pump cam ring from the front vane pump housing.

8. REMOVE FRONT VANE PUMP SIDE PLATE

(a) Remove the front vane pump side plate from the front vane pump housing.

(b) Using a screwdriver, remove the O-ring from the front vane pump side plate.

9. REMOVE VANE PUMP HOUSING OIL SEAL

(a) Using screwdriver, remove the vane pump housing oil seal.

Text in Illustration

Cloth

NOTICE:

Be careful not to damage the front vane pump housing.

Components

COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal

REMOVAL PROCEDURE 1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package) 2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 3. REMOVE FAN AND GENERATOR V BELT 4. DRAIN POWER STEERI ...

Other materials:

Removal
REMOVAL PROCEDURE 1. REMOVE FRONT FENDER SEAL RH HINT: Use the same procedure as for the LH side (See page ). 2. REMOVE V-BANK COVER SUB-ASSEMBLY 3. REMOVE AIR CLEANER CAP AND HOSE 4. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE (a) Remove the engine oil level dipstick. (b) Di ...

Extension Housing Rear Oil Seal
Components COMPONENTS ILLUSTRATION Replacement REPLACEMENT PROCEDURE 1. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See page ) 2. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL (a) Using SST, remove the automatic transmission extension housing oil se ...

Front Upper Suspension Arm
Components COMPONENTS ILLUSTRATION Disassembly DISASSEMBLY PROCEDURE 1. REMOVE FRONT SUSPENSION UPPER ARM BUSH (a) Using a hammer and chisel, raise the flange of the bushing diagonally as shown in the illustration. (b) Using SST and a press, remove the front suspension u ...