Toyota Tacoma (2015-2018) Service Manual: Reassembly

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Starting / Starter / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

2. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the starter brush holder assembly.

(b) Connect the 4 brushes to the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Connect the brush to the starter brush holder assembly.

NOTICE:

Check that the positive (+) lead wires are not grounded.

(d) Install the commutator end frame with the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

3. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

(b) Insert the steel ball into the starter clutch hole.

Text Illustration

*1	Starter drive housing assembly
*2	Starter clutch sub-assembly
*3	Return Spring
*4	Idle Gear
*5	Retainer
*6	Clutch Roller

(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.

(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke assembly.

(b) Align the claw of the starter yoke assembly with the groove of the starter switch.

Text in Illustration

*a	Claw
*b	Groove

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

(d) Connect the lead wire to terminal C with the nut.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

Installation

INSTALLATION PROCEDURE 1. INSTALL FLYWHEEL HOUSING SIDE COVER (a) Install the flywheel housing side cover to the cylinder block sub-assembly. 2. INSTALL STARTER ASSEMBLY (a) Install the starter a ...

Starter Relay

Inspection INSPECTION PROCEDURE 1. INSPECT STARTER RELAY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

Other materials:

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE FRONT BRAKE SHOE (a) Using SST, remove the shoe return spring from the front brake shoe. SST: 09921-00010 (b) Using needle-nose pliers, remove the return spring. (c) Using SST, remove the shoe hol ...

Installation
INSTALLATION PROCEDURE 1. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY (a) Engage the 5 guides to install the instrument panel sub-assembly. (b) Engage the clamps and connect the connectors. (c) Install the nut <G>. (d) Install the 8 bolts <A>. (e) Install the 2 bolts <B> or 2 bo ...

Driver Side Seat Belt Warning Light does not Operate
DESCRIPTION When the ignition switch is ON, the airbag sensor assembly transmits front seat inner belt status signals to the combination meter assembly through CAN. If the driver seat belt is not fastened, the combination meter assembly blinks the driver side seat belt warning light. If the s ...