INSTALLATION
PROCEDURE
1. INSTALL NO. 1 FUEL TANK PROTECTOR
(a) Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.
2. INSTALL FUEL SUCTION TUBE SET GASKET
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3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
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4. INSTALL FUEL PUMP GAUGE RETAINER
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5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube sub-assembly with the fuel tube joint clip.
NOTICE:
*1 |
Fuel Tube Joint |
*2 |
O-ring |
*3 |
Fuel Tube |
*4 |
Tube Joint Clip |
*a |
Correct |
*b |
Incorrect |
(b) Engage the 3 clamps and install the fuel tank main tube sub-assembly to the fuel tank assembly.
6. INSTALL FUEL TANK ASSEMBLY
(a) Set the fuel tank assembly on an engine lifter and lift up the engine lifter.
NOTICE:
Do not allow the fuel tank assembly to contact the vehicle, especially the differential.
(b) Install the 2 fuel tank bands. (1) Install the 2 fuel tank bands with the 2 pins and 2 clips. (2) Install the 2 fuel tank bands with the 2 bolts. Torque: 62 N·m {632 kgf·cm, 46 ft·lbf} |
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(c) Connect the 2 fuel suction tube with pump and gauge assembly connectors.
(d) w/ Fuel Tank Cover: (1) Engage the 4 claws and install the fuel tank cover. HINT: When installing, align the mark of the fuel tank cover with the mark of the fuel tank assembly as shown in the illustration. |
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(e) Connect the fuel breather tube.
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7. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Connect the fuel tank vent hose sub-assembly.
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8. CONNECT FUEL TANK INLET PIPE SUB-ASSEMBLY
(a) Connect the fuel tank inlet pipe sub-assembly to the fuel tank assembly and lock it by pushing in the retainer of quick connector. NOTICE:
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9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Connect the fuel tank main tube sub-assembly.
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(b) Install the fuel pipe clamp.
10. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY (for Hydraulic Brake Booster)
(a) Install the No. 1 fuel tank protector sub-assembly to the 2 fuel tank bands with the 4 nuts.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
11. ADD FUEL
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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13. INSPECT FOR FUEL LEAK
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How To Proceed With Troubleshooting
HOW TO PROCEED WITH TROUBLESHOOTING
1. OPERATION FLOW
HINT:
Perform troubleshooting in accordance with the procedures below. The following
is an outline of basic troubleshooting procedures. Confirm the troubleshooting procedures
for the circuit you are working on before beginning troubleshoot ...
Precaution
PRECAUTION
1. EXPRESSIONS OF IGNITION SWITCH
(a) The type of ignition switch used on this model differs according to the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ignition Switch (Position)
Engi ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TELEPHONE MICROPHONE ASSEMBLY
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2. REMOVE MICROPHONE CASE
(a) w/o Sliding Roof:
(1) Disengage the claw and guide to remove the microphone case.
(b) w/ Sliding Roof:
(1) Disengage th ...