INSTALLATION
PROCEDURE
1. REMOVE MONOLITHIC CONVERTER PROTECTOR
(a) Install the upper monolithic converter protector and lower monolithic converter protector with the 2 bolts and 2 nuts.
Torque:
11 N·m {107 kgf·cm, 8 ft·lbf}
(b) Install the clamp with the bolt as shown in the illustration. Text in Illustration
Torque: 11 N·m {107 kgf·cm, 8 ft·lbf} |
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2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the front exhaust pipe assembly.
(b) Install the front exhaust pipe assembly to the exhaust manifold sub-assembly RH with the 2 new nuts.
Torque:
54 N·m {554 kgf·cm, 40 ft·lbf}
3. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the front No. 2 exhaust pipe assembly.
(b) Connect the front No. 2 exhaust pipe assembly to the exhaust pipe support.
(c) Install the front No. 2 exhaust pipe assembly to the exhaust manifold LH with the 2 new nuts.
Torque:
54 N·m {554 kgf·cm, 40 ft·lbf}
4. INSTALL EXHAUST PIPE STOPPER BRACKET (for 4WD)
(a) Install the exhaust pipe stopper bracket with the 2 bolts.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
5. INSTALL CENTER NO. 2 FLOOR HEAT INSULATOR SUB-ASSEMBLY (for 4WD)
(a) Install the center No. 2 floor heat insulator sub-assembly with the 3 nuts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
6. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Temporarily install a new exhaust pipe gasket to the front exhaust pipe assembly.
(b) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the front exhaust pipe assembly. Text in Illustration
NOTICE:
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(c) Connect the center exhaust pipe assembly to the exhaust pipe support.
(d) Install a new gasket to the front No. 2 exhaust pipe assembly.
(e) Install the center exhaust pipe assembly to the front No. 2 exhaust pipe assembly with the 2 bolts.
Torque:
48 N·m {489 kgf·cm, 35 ft·lbf}
(f) Check the free length.
(1) Using a vernier caliper, measure the free length of the compression spring. Free Length of Compression Spring:
If the free length is less than the minimum, replace the compression spring. |
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(g) Install the center exhaust pipe to the front exhaust pipe assembly with the 2 compression springs and 2 bolts. Text in Illustration
Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} HINT: After the installation, check that the gaps between the flanges of the front exhaust pipe assembly and center exhaust pipe assembly are consistent front-to-rear and left-to-right. |
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7. INSTALL TAIL EXHAUST PIPE ASSEMBLY
(a) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
(b) Install a new gasket to the center exhaust pipe assembly.
(c) Install the tail exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts.
Torque:
48 N·m {489 kgf·cm, 35 ft·lbf}
8. INSTALL HEATED OXYGEN SENSOR
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9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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10. INSPECT FOR EXHAUST GAS LEAK
(a) Perform Inspection After Repair after repairing an exhaust gas leak.
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Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
Do not try to remove the black nylon tube as it is welded to the fuel suction
tube assembly (See page
).
HINT:
Perform "Inspection After Repairs" after replacing the fuel pump (See page
).
PROCEDURE
1. INSTALL FUEL PUMP
HINT:
Perfo ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT OIL PUMP RELIEF VALVE
(a) Coat the oil pump relief valve with engine oil and check that it
falls smoothly into the valve hole by its own weight.
If the valve does not fall smoothly, replace the timing chain cover assembly.
...
List of storage features
Glove box
Overhead console (Access Cab and
Double Cab models)
Bottle holders
Auxiliary boxes
Front console box (separated type
front seat only)
Cup holders
CAUTION
■Items that should not be left in the storage spaces
Do not leave glasses, lighters or spray cans in the stora ...