INSPECTION
PROCEDURE
1. INSPECT CLUTCH DISC ASSEMBLY
NOTICE:
When replacing the clutch disc assembly, make sure to perform an inspection of the flywheel sub-assembly and clutch cover assembly.
(a) Using a vernier caliper, measure the rivet depth. Minimum rivet depth: 0.3 mm (0.0118 in.) If the depth is less than the minimum, replace the clutch disc assembly. |
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(b) Using a dial indicator, measure the clutch disc assembly runout. Maximum runout: 0.7 mm (0.0276 in.) If the runout is more than the maximum, replace the clutch disc assembly. |
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2. INSPECT CLUTCH COVER ASSEMBLY
(a) Using a vernier caliper, measure the depth and width of the diaphragm spring wear. Text in Illustration
Maximum Wear:
If the depth or width is more than the maximum, replace the clutch cover assembly. |
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(b) Perform a visual inspection of the clutch cover assembly. Text in Illustration
(1) Inspect for hair cracks or scratches extending from the center outwards, or discoloration. (2) Inspect for hair cracks in a circular pattern, discoloration or excessive wear. If there is any damage, replace the clutch cover assembly. |
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3. INSPECT FLYWHEEL SUB-ASSEMBLY
(a) Using a dial indicator, check the flywheel sub-assembly runout. Maximum runout: 0.1 mm (0.00393 in.) If the runout is more than the maximum, replace the flywheel sub-assembly. |
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(b) Perform a visual inspection of the flywheel sub-assembly. Text in Illustration
(1) Inspect for hair cracks or scratches extending from the center outwards, or discoloration. (2) Inspect for hair cracks in a circular pattern, discoloration or excessive wear. If there is any damage, replace the flywheel sub-assembly. |
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4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY
(a) Check that the clutch release bearing assembly moves smoothly without abnormal resistance by turning the sliding parts of the clutch release bearing assembly (contact surfaces with the clutch cover assembly) while applying force in the axial direction. |
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(b) Inspect the clutch release bearing assembly for damage or wear.
If necessary, replace the clutch release bearing assembly.
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT FUEL CUT OPERATION
(a) Start the engine and warm it up.
(b) Increase the engine speed to at least 3500 rpm.
(c) Use a sound scope to check for fuel injector assembly operation noise.
(d) Check that when the accelerator pedal is released, fuel injector ...
Initialization Switch (for Test Mode DTC) (C2198/98)
DESCRIPTION
During test mode, when the tire pressure warning reset switch is on, the tire
pressure warning light comes on and when the tire pressure warning reset switch
is off, the tire pressure warning light blinks at 0.125 second intervals.
DTC No.
DTC Detection Condit ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT SPEEDOMETER
(a) Check speedometer operation.
NOTICE:
The meter ECU receives the vehicle speed signal from the skid control
ECU via CAN communication. Therefore, perform the following inspection referring
to values on the Data List of th ...