Components
COMPONENTS
ILLUSTRATION
Precaution
PRECAUTION
NOTICE:
If oil or grease is on the location indicated by the arrow, replace the belt tensioner.
Installation
INSTALLATION
PROCEDURE
1. INSTALL FAN AND GENERATOR V BELT
(a) Set the fan and generator V belt onto every part. Text in Illustration
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(b) While turning the V-ribbed belt tensioner counterclockwise, remove the pin.
NOTICE:
Make sure that the fan and generator V belt is properly installed to each pulley.
(c) Check that the belt fits properly in the ribbed grooves.
HINT:
Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT FAN AND GENERATOR V BELT
(a) Check the belt for wear, cracks or other signs of damage. If any of the following defects is found, replace the fan and generator V belt.
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(b) Check that the belt fits properly in the ribbed grooves. Text in Illustration
HINT: Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom of the pulley. If it has slipped out, replace the fan and generator V belt. Install a new fan and generator V belt correctly. |
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2. INSPECT V-RIBBED BELT TENSIONER ASSEMBLY
(a) Check that nothing gets caught in the V-ribbed belt tensioner by turning it clockwise and counterclockwise.
If the result is not as specified, replace the V-ribbed belt tensioner.
Removal
REMOVAL
PROCEDURE
1. REMOVE FAN AND GENERATOR V BELT
(a) While turning the V-ribbed belt tensioner counterclockwise, align the service hole for the V-ribbed belt tensioner and the belt tensioner fixing position, and then insert a bar of 6 mm (0.236 in.) into the service hole to fix the V-ribbed belt tensioner in place. HINT: The pulley bolt for the V-ribbed belt tensioner has a left-hand thread. |
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(b) Remove the fan and generator V belt.
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repairs" after replacing the fuel pump assembly (See
page ).
PROCEDURE
1. SET FUEL PUMP ASSEMBLY
HINT:
Perform "Inspection After Repairs" after replacing the fuel pump assembly (See
page ).
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Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR GRILLE
(See page )
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE RADIATOR SUPPORT TO FRAME SEAL
7. R ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH and LH sides.
The procedure described below is for the LH side.
PROCEDURE
1. REPAIR INSTRUCTION
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
Heating Te ...