REMOVAL
PROCEDURE
1. REMOVE FUEL TANK ASSEMBLY
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2. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
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3. REMOVE FUEL PUMP GAUGE RETAINER
NOTICE:
Before performing these procedures, first cover the connectors and tube joints of the fuel suction tube with pump and gauge assembly with vinyl tape and then clean away any mud or other substances that may be adhering in order to prevent foreign matter from contaminating the fuel system.
(a) Place paint marks on the fuel suction tube with pump and gauge assembly and fuel tank assembly as shown in the illustration.
NOTICE:
*a |
Paint Mark |
Front Side of Vehicle |
(b) Install SST to the fuel pump gauge retainer.
(1) Set 4 SST (claw set) to the fuel pump gauge retainer. SST: 09808-14031 09808-01080 09808-01090 09808-01100 NOTICE:
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(2) Push SST (claw set) against the fuel pump gauge retainer and tighten SST (bolt).
*1 |
Fuel Pump Gauge Retainer |
*a |
SST (Claw Set) |
*b |
Hook |
Push |
|
SST (Bolt) |
(3) Temporarily install SST (plate) to SST (claw set) with 4 SST (bolt).
SST: 09808-14031
09808-01030
09808-01090
*a |
SST (Plate) |
*b |
SST (Claw Set) |
SST (Bolt) |
(4) Adjust the position of SST (claw set) so that the hole in SST (plate) for installing SST (handle) is in the center of the fuel pump gauge retainer.
*a |
Center Point of Fuel Pump Gauge Retainer |
*b |
SST (Plate) |
Front Side of Vehicle |
(5) Press SST (claw set) against the rib of the fuel pump gauge retainer and tighten SST (bolt).
*1 |
Fuel Pump Gauge Retainer |
*a |
SST (Plate) |
*b |
SST (Claw Set) |
*c |
SST (Bolt) |
Press |
(6) Install SST (handle) to SST (plate).
SST: 09808-14031
09808-01010
09808-01020
(c) Slowly loosen the fuel pump gauge retainer by approximately 90°.
*a |
SST (Plate) |
*b |
SST (Handle) |
Loosen |
NOTICE:
Do not spin SST too fast or use an impact wrench as this may result in damage to components.
(d) While one person loosens the fuel pump gauge retainer, have another person press down the rising fuel suction tube with pump and gauge assembly, securely insert the protrusion of the fuel suction tube with pump and gauge assembly into the groove of the fuel tank assembly, and then remove the fuel pump gauge retainer while making sure that the fuel suction tube with pump and gauge assembly is properly aligned.
*a |
SST (Plate) |
*b |
SST (Handle) |
*c |
One Person in Charge of Loosening |
*d |
One Person in Charge of Pressing Down |
*e |
Paint Mark |
- |
- |
Front Side of Vehicle |
- |
- |
NOTICE:
4. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
(a) Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge assembly.
5. REMOVE FUEL SUCTION TUBE SET GASKET
(a) Remove the fuel suction tube set gasket from the fuel tank assembly. |
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HINT:
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