INSTALLATION
PROCEDURE
1. INSTALL CLUTCH DISC ASSEMBLY
(a) Insert SST into the clutch disc assembly, and then install SST and the clutch disc assembly together to the flywheel sub-assembly.
Text in Illustration
Flywheel Sub-assembly Side |
SST: 09301-00220
NOTICE:
Be sure to install the clutch disc assembly so that it is facing in the correct direction.
2. INSTALL CLUTCH COVER ASSEMBLY
(a) Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly. Text in Illustration
|
|
(b) Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.
SST: 09301-00220
Torque:
19 N·m {195 kgf·cm, 14 ft·lbf}
HINT:
3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY
(a) Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment. SST: 09333-00013 Maximum non-alignment: 0.5 mm (0.0196 in.) If the alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment. |
|
4. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
(a) Install the clutch release fork dust seal to the clutch release fork sub-assembly.
(b) Install the clutch release fork collar to the clutch release fork sub-assembly.
(c) Apply release hub grease to the clutch release fork sub-assembly, clutch release bearing assembly, push rod contact point and pivot points shown in the illustration.
Text in Illustration
Release hub grease |
Grease:
Toyota Genuine Release Hub Grease or equivalent
(d) Apply clutch spline grease to the input shaft spline.
Text in Illustration
Clutch spline grease |
Grease:
Toyota Genuine Clutch Spline Grease or equivalent
(e) Install the clutch release bearing assembly to the clutch release fork sub-assembly with the clip.
(f) Install the release fork support to the manual transmission assembly.
Torque:
47 N·m {480 kgf·cm, 35 ft·lbf}
(g) Install the clutch release fork sub-assembly with the clutch release bearing assembly to the manual transmission assembly.
HINT:
After installation, move the clutch release fork sub-assembly back and forth to check that the clutch release bearing assembly slides smoothly.
5. INSTALL MANUAL TRANSMISSION ASSEMBLY
(See page )
Noise Occurs from V-ribbed Belt or Generator Assembly
PROCEDURE
1.
CONFIRM PROBLEM SYMPTOM
(a) Confirm the problem symptom.
Result
Result
Proceed to
Noise occurs from fan and generator V belt
A
Noise occurs from generator assembly
B
...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE OIL PUMP RELIEF VALVE
(a) Using a 27 mm socket wrench, remove the oil pump relief valve plug.
(b) Remove the oil pump relief valve spring and oil pump relief valve.
(c) Remove the spring and relief valve.
2. R ...
Engine Immobiliser System Circuit Short to Battery (B279A12)
DESCRIPTION
When the communication line (IMI - EFIO) between the ECM and certification ECU
(smart key ECU assembly) is stuck high, the ECM stores this DTC.
DTC Code
DTC Detection Condition
Trouble Area
DTC Output Confirmation Operation
...