On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK TRANSFER OIL
(a) Remove the filler plug and gasket. Text in Illustration
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(b) Check that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. Text in Illustration
If the result is not as specified, add transfer oil. Oil grade: Toyota Genuine Transfer Gear Oil LF or Equivalent Viscosity: SAE 75W NOTICE: Too much or too little oil will lead to transfer problems. |
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(c) When the oil level is too low, check for oil leakage.
(d) Install a new gasket to the filler plug, and then install the filler plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
NOTICE:
Before proceeding with work, wedge a cloth or similar item into the transfer case lower protector to prevent transfer oil from sticking to the transfer case protector cushion.
(a) Remove the filler plug and gasket. Text in Illustration
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(b) Remove the drain plug and gasket to drain the transfer oil.
(c) Install a new gasket to the drain plug, and then install the drain plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
2. ADD TRANSFER OIL
(a) Add oil so that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. Text in Illustration
Oil grade: Toyota Genuine Transfer Gear Oil LF or Equivalent Viscosity: SAE 75W Standard capacity: 1.0 liters (1.1 US qts, 0.9 Imp. qts) NOTICE: Too much or too little oil will lead to transfer problems. |
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(b) Install a new gasket to the filler plug, and then install the filler plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
NOTICE:
(c) Inspect for transfer oil leaks.
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK
(a) Connect the Techstream to the DLC3.
(1) Turn the ignition switch to ON.
NOTICE:
Do not start the engine.
(2) Turn the Techstream on.
(3) Enter the following menus: Powertrain / Engine / Active Test / C ...
Illumination Circuit
DESCRIPTION
Power is supplied to the navigation receiver assembly and steering pad switch
assembly illumination when the light control switch is in the TAIL or HEAD position.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
NOTICE:
The vehicle is equipped with a Supplemental Restraint System ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY
(a) Connect the actuator hose and connector.
(b) Install the No. 1 mounting support with the 3 bolts.
Torque:
186 N·m {1899 kgf·cm, 138 ft·lbf}
(c) Install the No. 2 mounting support with the 2 bolts.
Torque:
160 N ...