Toyota Tacoma (2015-2018) Service Manual: Removal

Toyota Tacoma (2015-2018) Service Manual / Rc62f Manual Transmission / Transaxle / Manual Transmission Assembly / Removal

REMOVAL

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 3. REMOVE FRONT CONSOLE BOX

3. REMOVE FRONT CONSOLE BOX

Click here

4. REMOVE SHIFT LEVER BOOT ASSEMBLY

(a) Remove the 2 screws, 2 clips and shift lever boot assembly.

5. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY

(a) Detach the shift lever cap boot from the manual transmission.

(b) Cover the shift lever cap with a cloth.

Text in Illustration

*1	Shift Lever Cap
*a	Press Down
*b	Counterclockwise
*c	Pull Out

6. REMOVE NO. 1 FLOOR SHIFT BUSH

(a) Remove the No. 1 floor shift bush from the floor shift shift lever assembly.

7. DRAIN MANUAL TRANSMISSION OIL

Click here 8. REMOVE FRONT EXHAUST PIPE ASSEMBLY

8. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Click here 9. REMOVE MANIFOLD STAY

9. REMOVE MANIFOLD STAY

Click here 10. REMOVE NO. 2 MANIFOLD STAY

10. REMOVE NO. 2 MANIFOLD STAY

Click here 11. REMOVE STARTER ASSEMBLY

11. REMOVE STARTER ASSEMBLY

Click here 12. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

12. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here 13. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

13. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

Click here 14. SUPPORT MANUAL TRANSMISSION ASSEMBLY

14. SUPPORT MANUAL TRANSMISSION ASSEMBLY

(a) Support the manual transmission with a transmission jack.

NOTICE:

Make sure the high transmission jack attachment is centered on the safety stand.
Secure the part with a rope, attachment, etc.

15. REMOVE FRONT SUSPENSION MEMBER BRACKET LH AND RH

(a) Remove the 8 bolts, front suspension member bracket LH and front suspension member bracket RH from the No. 3 frame crossmember sub-assembly and vehicle body.

16. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

(a) Remove the 4 bolts on the No. 3 frame crossmember sub-assembly.

(b) Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.

17. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Remove the 4 bolts and rear No. 1 engine mounting insulator from the manual transmission assembly.

18. DISCONNECT WIRE HARNESS

(a) Disconnect the 3 connectors and wire harness.

(b) Detach the 10 clamps to separate the wire harness.

19. REMOVE MANUAL TRANSMISSION ASSEMBLY

(a) Remove the 9 bolts and manual transmission assembly.

NOTICE:

As the manual transmission assembly is very heavy, be sure to support it securely.

20. REMOVE TRANSMISSION BREATHER SUB-ASSEMBLY

(a) Detach the 3 breather hose clamps.

(b) Remove the transmission breather sub-assembly from the control shift lever retainer assembly.

21. REMOVE WIRING HARNESS CLAMP BRACKET

(a) Remove the 4 bolts and 4 wiring harness clamp brackets.

22. REMOVE TRANSFER ASSEMBLY

Click here Manual Transmission Oil

Installation

INSTALLATION PROCEDURE 1. INSTALL TRANSFER ASSEMBLY Click here 2. INSTALL WIRING HARNESS CLAMP BRACKET (a) Install the 4 wiring harness clamp brackets with the 4 bolts. Torque: 8.0 N·m {82 ...

Manual Transmission Oil

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