Toyota Tacoma (2015-2018) Service Manual: Removal

Toyota Tacoma (2015-2018) Service Manual / Ac60e Automatic Transmission / Transaxle / Oil Cooler(for 2gr-fks) / Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

3. DRAIN ENGINE COOLANT

4. REMOVE RADIATOR GRILLE

(See page 5. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH )

5. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

(See page 6. REMOVE NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE )

6. REMOVE NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE

NOTICE:

When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

HINT:

Use a container to catch any ATF.

(a) Slide the 2 clips and disconnect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

(b) Slide the 2 clips and remove the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose from the transmission oil thermostat.

7. REMOVE TRANSMISSION OIL COOLER ASSEMBLY

NOTICE:

When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

HINT:

Use a container to catch any ATF and coolant.

(a) Slide the 2 clips and disconnect the 2 water by-pass hoses from the transmission oil cooler assembly.

(b) Slide the 2 clips and disconnect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from the automatic transmission assembly.

(c) Slide the 2 clips and remove the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from the transmission oil thermostat.

(d) Remove the 3 bolts and transmission oil cooler assembly with transmission oil thermostat from the automatic transmission assembly.

(e) Remove the 3 bolts and transmission oil cooler assembly from the transmission oil thermostat.

(f) Remove the 2 O-rings from the grooves of transmission oil cooler assembly.

8. REMOVE NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE

NOTICE:

When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

HINT:

Use a container to catch any ATF.

(a) Slide the 2 clips and disconnect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose from the oil cooler tube.

(b) Slide the 2 clips and remove the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

9. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE

HINT:

Use a container to catch any ATF.

(a) Remove the 2 bolts, 2 flexible hose clamps, No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

(b) Remove the 2 bolts and 2 oil cooler tube clamps from the automatic transmission assembly and engine assembly.

10. REMOVE NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE

NOTICE:

When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

HINT:

Use a container to catch any ATF.

(a) Detach the claw to open the clamp.

Text in Illustration

*A	w/o Air Cooled Transmission Oil Cooler
*B	w/ Air Cooled Transmission Oil Cooler

(b) Slide the 2 clips and disconnect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the oil cooler tube.

(1) Slide the 2 clips and remove the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the radiator assembly.

(d) w/ Air Cooled Transmission Oil Cooler:

(1) Slide the 2 clips and remove the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the radiator assembly and No.1 oil cooler tube sub-assembly.

11. REMOVE NO. 5 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

NOTICE:

When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

HINT:

Use a container to catch any ATF.

(a) Slide the clip and disconnect the No. 5 oil cooler outlet hose from the radiator assembly.

(b) Slide the clip and remove the No. 5 oil cooler outlet hose from the No.1 oil cooler tube sub-assembly.

12. REMOVE OIL COOLER TUBE

(a) Remove the 2 bolts and oil cooler tube from the vehicle body.

13. REMOVE NO. 6 OIL COOLER INLET HOSE AND NO. 6 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

NOTICE:

When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

HINT:

Use a container to catch any ATF.

(a) Slide the 2 clips and disconnect the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose from the No.1 oil cooler tube sub-assembly.

(b) Slide the 2 clips and remove the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose from the oil cooler assembly.

14. REMOVE NO. 1 OIL COOLER TUBE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

(a) Remove the bolt and No.1 oil cooler tube sub-assembly from the oil cooler bracket.

15. REMOVE OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

(a) Remove the 3 bolts and oil cooler assembly from the vehicle body.

(b) Remove the 2 bolts and 2 oil cooler brackets from the oil cooler assembly.

Components

COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION ...

Installation

INSTALLATION PROCEDURE 1. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler) (a) Install the 2 oil cooler brackets to the oil cooler assembly with the 2 bolts. Torque: 5.5 N·m ...

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