REASSEMBLY
PROCEDURE
1. INSTALL UPPER RADIATOR TANK
(a) Install a new upper radiator tank. Text in Illustration
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(b) Tap the core plate with a plastic hammer until there is no gap between the core plate and upper radiator tank.
2. INSTALL LOWER RADIATOR TANK
HINT:
Perform the same procedures as for the upper radiator tank.
3. ASSEMBLE SST
(a) Install the punch assembly into the overhaul handle by inserting it into the hole in part A as shown in the illustration. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 |
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(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
8.4 mm (0.331 in.)
4. CAULK CORE PLATE
(a) Gently press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by gripping the handle until stopped by the stopper bolt. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 NOTICE:
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(b) Check the core plate height (H) after completing the caulking. Plate height (H): 8.7 to 9.1 mm (0.343 to 0.358 in.) If the height is not as specified, readjust the stopper bolt of the handle, then caulk it again. |
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5. INSTALL RADIATOR SUPPORT BUSHING
(a) Install the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings to the radiator assembly. Text in Illustration
NOTICE: With the hook of the No. 1 radiator support collar facing towards the top of the vehicle, install the No. 1 radiator support collar. |
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(b) Install the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings to the radiator assembly.
6. INSTALL RADIATOR TO SUPPORT SEAL
(a) Install 2 new radiator to support seals to the radiator assembly as shown in the illustration. Text in Illustration
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7. INSTALL RADIATOR DRAIN COCK PLUG
(a) Install a new O-ring to the radiator drain cock plug.
(b) Install the radiator drain cock plug to the radiator assembly.
System Description
SYSTEM DESCRIPTION
1. WIRELESS DOOR LOCK CONTROL SYSTEM
The wireless door lock control system can be used to lock and unlock all doors
from a distance. The system is controlled by an electrical key transmitter sub-assembly
which sends radio waves to the door control receiver. The certification ...
Traction Off Switch
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE ROOF CONSOLE BOX ASSEMBLY
(See page )
2. REMOVE A-TRAC SWITCH (TRACTION CONTROL SWITCH)
(a) Disconnect the A-TRAC switch (traction control switch) connector.
(b) Using a screwdriver, detach the 2 claws ...
Crawl Switch
Components
COMPONENTS
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT CRAWL CONTROL SWITCH (DRIVE MONITOR SWITCH)
(a) Check the resistance.
(1) Measure the resistance according to the value(s) in the table below.
Text in Illustration
*1
Crawl Control Sw ...