ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT REFRIGERANT PRESSURE
(a) This method uses a refrigerant recovery unit set to locate problem areas. Read the refrigerant pressure when the test conditions are established.
Test conditions:
Gauge readings (Reference):
Text in Illustration
*a |
Pressure on low-pressure side |
*b |
Blower HI Zone |
*c |
Blower LO Zone |
*d |
Pressure on high-pressure side |
(1) Normally functioning refrigeration system. Gauge Reading:
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(2) The A/C system periodically changes between normal and improper function due to moisture in the refrigerant system.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
During operation, pressure on low pressure side cycles between normal and vacuum |
Moisture in refrigeration system freezes at expansion valve orifice, causing temporary stop of cycle. However, when melted, normal state is restored. |
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(3) The A/C system does not function effectively due to insufficient refrigerant.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Gas leakage from refrigeration system |
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(4) The A/C system does not function effectively due to poor circulation of the refrigerant.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Refrigerant flow obstructed by dirt in condenser |
Condenser clogged |
Replace condenser |
(5) The A/C system does not function or functions intermittently because the refrigerant does not circulate.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
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Refrigerant does not circulate |
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(6) The A/C system does not function effectively due to the system being overcharged with refrigerant or insufficient cooling of the condenser.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
Pressure extremely high on both low and high-pressure sides |
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(7) The A/C system does not function due to air in the refrigeration system.
CAUTION:
The low-pressure piping may be very hot and cause serious burns.
NOTICE:
These gauge indications occur when the refrigeration system opens and the system is charged with refrigerant without vacuum purging.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Air in refrigeration system |
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(8) The A/C system does not function effectively due to an expansion valve malfunction.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Problem with expansion valve |
|
Replace expansion valve |
(9) The A/C system does not function due to a defective compressor.
Text in Illustration
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Internal leakage in compressor |
|
Repair or replace compressor |
Inspection
INSPECTION
PROCEDURE
1. INSPECT FUEL DELIVERY PIPE SUB-ASSEMBLY LH (FUEL PRESSURE SENSOR)
NOTICE:
Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly
LH.
If a fuel pressure sensor is removed, replace the fuel delivery pipe
sub-assembly LH with a ne ...
Removal
REMOVAL
PROCEDURE
1. REMOVE REAR BUMPER ASSEMBLY (w/ Towing Package)
(See page )
2. REMOVE REAR BUMPER ASSEMBLY (w/o Towing Package)
(See page )
3. REMOVE CONNECTOR COVER (w/ Towing Package)
(See page )
4. REMOVE REAR BUMPER HOLE COVER (w/o Towing Package)
(See page )
5. REMOVE REAR ...
Cleaning and protecting the vehicle exterior
Perform the following to protect the vehicle and maintain it in prime condition.
● Working from top to bottom, liberally apply water to the vehicle body, wheel
wells and underside of the vehicle to remove any dirt and dust.
Wash the vehicle body using a sponge or soft cloth, such as a cham ...