Toyota Tacoma (2015-2018) Service Manual: Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR ASSEMBLY
(a) Install the generator bracket to the generator assembly with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
(b) Install the generator assembly with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(c) Connect the generator bracket to the cylinder block sub-assembly with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
(d) Engage the clamp and connect the engine wire to the generator bracket.
(e) Connect the engine wire to the generator assembly with the 2 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
(f) Connect the engine wire to the terminal B with the nut.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
(g) Install the terminal cap.
(h) Connect the connector to the generator assembly .
(i) Install the wire harness clamp bracket with the bolt.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
(j) Engage the clamp and install the engine wire to the wire harness clamp bracket.
2. INSTALL NO. 1 SURGE TANK STAY
Click here .gif)
3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the No. 2 idler pulley sub-assembly with the bolt.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
4. INSTALL V-BANK COVER
Click here
5. INSTALL BATTERY TRAY
6. INSTALL BATTERY
7. INSTALL BATTERY CLAMP SUB-ASSEMBLY
(a) Install the battery clamp sub-assembly and tighten the nut.
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
8. CONNECT CABLE TO POSITIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
9. CONNECT CABLE TO NEGATIVE TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
Inspection
INSPECTION
PROCEDURE
1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
(a) Using a vernier caliper, measure the brush length.
Text in Illustration
*a
Len ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, press in a new generator drive end frame bearing.
SST: 09950-60010
09951-00470
SST: ...
Other materials:
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting
the cable from the negative (-) battery terminal. Therefore, make sure to read the
disconnecting the cable from the negative (-) battery terminal notices before pr ...
Components
COMPONENTS
ILLUSTRATION
*1
RADIATOR GRILLE
-
-
ILLUSTRATION
*A
for Type A
*B
for Type B
*C
for Type C
-
-
*1
MILLIMET ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT AXLE HUB
2. INSTALL FRONT SUSPENSION UPPER ARM
(a) Install a new nut and clip.
Torque:
110 N·m {1122 kgf·cm, 81 ft·lbf}
3. INSTALL FRONT SUSPENSION LOWER ARM
(a) Install the front suspension lower arm with the 2 bolts.
Torque:
160 N·m {1631 ...
