Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER TUBE

(a) Install the oil cooler tube to the vehicle body with the 2 bolts.

Torque:

28 N·m {286 kgf·cm, 21 ft·lbf}

2. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator assembly, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(b) Connect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(c) Then pass the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose through the clamp and close the clamp.

3. INSTALL NO. 1 OIL COOLER INLET HOSE AND NO. 1 OIL COOLER OUTLET HOSE

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

4. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the 2 oil cooler tube clamps to the engine assembly with the 2 bolts.

Text in Illustration

*1

Flexible Hose Clamp

*2

Oil Cooler Tube Clamp

Torque:

for Bolt A :

14 N·m {143 kgf·cm, 10 ft·lbf}

for Bolt B :

28 N·m {286 kgf·cm, 21 ft·lbf}

(b) Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.

(c) Close the 2 oil cooler tube clamps and install the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(d) Install the flexible hose clamp to the automatic transmission assembly with the bolt.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

(e) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

(f) Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

Text in Illustration

*a

Torque Wrench Fulcrum Length

Torque:

Specified tightening torque :

34 N·m {350 kgf·cm, 25 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (See page When using a union nut wrench (fulcrum length of 30 mm (1.18 ).
  • When using a union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 29 N*m (300 kgf*cm, 22 ft.*lbf)

5. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(See page 6. ADD AUTOMATIC TRANSMISSION FLUID 6. ADD AUTOMATIC TRANSMISSION FLUID )

6. ADD AUTOMATIC TRANSMISSION FLUID

(See page 7. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK )

7. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK

8. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 2. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See page ) 3. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE NOTIC ...

Other materials:

Inspection
INSPECTION PROCEDURE 1. INSPECT AUTO HIGH BEAM SWITCH *a Component without harness connected (Auto High Beam Switch) (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester C ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY (a) Engage the 2 guides to install the console compartment door hinge sub-assembly. (b) Install the 4 screws. (c) Engage the 2 guides and 4 claws ...

Installation
INSTALLATION PROCEDURE 1. SET NO. 1 CYLINDER TO TDC/COMPRESSION 2. INSTALL CAMSHAFT TIMING GEAR BOLT NOTICE: There are different types of camshaft timing gear bolts. Make sure to check the identification mark to determine the tightening torque. *a Identification Ma ...

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