DESCRIPTION
The meter CPU uses the fuel sender gauge assembly to determine the level of the fuel in the fuel tank. The resistance of the fuel sender gauge will vary between approximately 13.5 Ω with the float at the full position, and 414.5 Ω with the float at the empty position. The meter outputs battery voltage through two 820 Ω resistors that are mounted in parallel inside the meter CPU. The meter CPU measures the voltage between the variable resistor in the fuel sender gauge and the two resistors mounted in parallel in the meter. Voltage measured at this point will vary as the float of the fuel sender gauge is moved. The highest voltage observed should be approximately half of the battery voltage.
WIRING DIAGRAM
PROCEDURE
1. |
CHECK CAN COMMUNICATION SYSTEM |
(a) Check if a CAN communication DTC is output (See page
).
Result |
Proceed to |
---|---|
CAN communication DTC is not output |
A |
CAN communication DTC is output |
B |
B | ![]() |
GO TO CAN COMMUNICATION SYSTEM |
|
2. |
PERFORM ACTIVE TEST USING TECHSTREAM (FUEL METER OPERATION) |
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Body Electrical / Combination Meter / Active Test.
(e) According to the display on the Techstream, perform the Active Test.
Combination Meter
Tester Display |
Test part |
Control Range |
Diagnostic Note |
---|---|---|---|
Fuel Meter Operation |
Fuel receiver gauge |
OFF, Sender E, Empty, Warning, 1/4, 1/2, 3/4, Full, Sender F |
Operate with IG ON and the vehicle is stopped. |
OK:
Fuel receiver gauge indication is normal.
NG | ![]() |
REPLACE COMBINATION METER ASSEMBLY |
|
3. |
READ VALUE USING TECHSTREAM (FUEL INPUT) |
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Body Electrical / Combination Meter / Data List.
(e) According to the display on the Techstream, read the Data List.
Combination Meter
Tester Display |
Measurement Item/Range |
Normal Condition |
Diagnostic Note |
---|---|---|---|
Fuel Input |
Fuel input signal/ Min.: 0, Max.: 127.5 |
Current fuel level displayed |
Unit: Liter |
OK:
Fuel level signal displayed on the Techstream is almost the same as fuel receiver gauge indication.
NG | ![]() |
REPLACE COMBINATION METER ASSEMBLY |
|
4. |
CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY) |
(a) Disconnect the C9 combination meter assembly connector.
(b) Disconnect the F19*1 or F44*2 fuel suction with pump and gauge tube assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
for 2TR-FE
Tester Connection |
Condition |
Specified Condition |
---|---|---|
C9-21 (L) - F19-2 |
Always |
Below 1 Ω |
C9-21 (L) or F19-2 - Body ground |
Always |
10 kΩ or higher |
C9-23 (E3) - F19-3 |
Always |
Below 1 Ω |
C9-23 (E3) or F19-3 - Body ground |
Always |
10 kΩ or higher |
Tester Connection |
Condition |
Specified Condition |
---|---|---|
C9-21 (L) - F44-2 |
Always |
Below 1 Ω |
C9-21 (L) or F44-2 - Body ground |
Always |
10 kΩ or higher |
C9-23 (E3) - F44-3 |
Always |
Below 1 Ω |
C9-23 (E3) or F44-3 - Body ground |
Always |
10 kΩ or higher |
NG | ![]() |
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
5. |
INSPECT FUEL SENDER GAUGE ASSEMBLY |
(a) Remove the fuel sender gauge assembly.
(b) Inspect the fuel sender gauge assembly.
*a |
Component without harness connected (Fuel Sender Gauge Assembly) |
- |
- |
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
for: 2TR-FE
Tester Connection |
Float Level |
Float Position (mm (in.)) |
Specified Condition |
---|---|---|---|
1 - 2 |
F |
181.9 to 193.9 (7.161 to 7.633) |
3.0 to 5.0 Ω |
1/2 |
90.9 to 102.9 (3.578 to 4.051) |
55.6 to 62.4 Ω |
|
E |
0 (0) |
109.0 to 111.0 Ω |
Tester Connection |
Float Level |
Float Position (mm (in.)) |
Specified Condition |
---|---|---|---|
1 - 2 |
F |
181.9 to 193.9 (7.161 to 7.633) |
13.5 to 16.5 Ω |
1/2 |
90.9 to 102.9 (3.578 to 4.051) |
201.0 to 224.0 Ω |
|
E |
0 (0) |
405.5 to 414.5 Ω |
Result |
Proceed to |
---|---|
OK |
A |
NG (for 2TR-FE) |
B |
NG (for 2GR-FKS) |
C |
B | ![]() |
REPLACE FUEL SENDER GAUGE ASSEMBLY (for 2TR-FE) |
C | ![]() |
REPLACE FUEL SENDER GAUGE ASSEMBLY (for 2GR-FKS) |
|
6. |
INSPECT FUEL SUCTION PUMP AND GAUGE TUBE ASSEMBLY |
(a) Remove the fuel suction pump and gauge tube assembly.
|
|
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection |
Condition |
Specified Condition |
---|---|---|
A-2 - B-2 |
Always |
Below 1 Ω |
A-3 - B-1 |
*a |
Component without harness connected (Fuel Suction with Pump and Gauge Tube Assembly) |
Result |
Proceed to |
---|---|
OK |
A |
NG (for 2TR-FE) |
B |
NG (for 2GR-FKS) |
C |
A | ![]() |
REPLACE COMBINATION METER ASSEMBLY |
B | ![]() |
REPLACE FUEL SUCTION PUMP AND GAUGE TUBE ASSEMBLY (for 2TR-FE) |
C | ![]() |
REPLACE FUEL SUCTION PUMP AND GAUGE TUBE ASSEMBLY (for 2GR-FKS) |
Parking Brake Cable
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. DISCONNECT NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER
(See page )
2. REMOVE VOLTAGE INVERTER ASSEMBLY
(See page )
3. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Loosen the adjusting n ...
Precaution
PRECAUTION
PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable from the negative (-) battery terminal,
initialize the following systems after the cable is reconnected.
Click here
If the battery has been discharged and char ...
Diagnosis System
DIAGNOSIS SYSTEM
1. DESCRIPTION
When troubleshooting a vehicle with the diagnosis system, the only difference
from the usual troubleshooting procedure is connecting the Techstream to the vehicle
and reading various data output from the vehicle's skid control ECU (brake actuator
assembly) ...