Replacement
REPLACEMENT
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
CAUTION:
HINT:
Before starting the engine to warm up the engine, turn the A/C switch off.
(a) Connect a hose with an inside diameter of 9 mm (0.354 in.) to the radiator drain cock as shown in the illustration. Text in Illustration
|
|
(b) Loosen the radiator drain cock plug.
Text in Illustration
*1 |
Radiator Cap Sub-assembly |
*2 |
Reserve Tank Cap Sub-assembly |
*3 |
Radiator Drain Cock Plug |
*4 |
Cylinder Block Drain Cock Plug |
(c) Remove the radiator cap sub-assembly and drain the engine coolant.
HINT:
Collect the engine coolant in a container and dispose of it according to the regulations in your area.
(d) Loosen the cylinder block drain cock plug and drain the engine coolant.
(e) Tighten the cylinder block drain cock plug.
Torque:
13 N·m {130 kgf·cm, 9 ft·lbf}
(f) Tighten the radiator drain cock plug by hand.
(g) Remove the hose from the radiator drain cock.
4. ADD ENGINE COOLANT
(a) Add engine coolant.
Standard Capacity:
Item |
Specified Condition |
|
---|---|---|
for Automatic Transmission |
w/ Engine Oil Cooler |
10.5 liters (11.1 US qts, 9.2 Imp. qts) |
w/o Engine Oil Cooler |
9.9 liters (10.5 US qts, 8.7 Imp. qts) |
|
for Manual Transmission |
w/ Engine Oil Cooler |
10.2 liters (10.8 US qts, 9.0 Imp. qts) |
w/o Engine Oil Cooler |
9.6 liters (10.1 US qts, 8.4 Imp. qts) |
NOTICE:
Do not substitute plain water for engine coolant.
HINT:
TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).
(b) Press the No. 1 radiator hose and No. 2 radiator hose several times by hand, and then check the engine coolant level. If the engine coolant level is low, add engine coolant.
(c) Remove the reserve tank cap sub-assembly.
(d) Slowly pour engine coolant into the radiator reservoir tank until it reaches the FULL line.
(e) Install the reserve tank cap sub-assembly.
(f) Bleed air from the cooling system.
(1) Warm up the engine until the thermostat opens. While the thermostat is open, circulate the engine coolant for several minutes.
NOTICE:
HINT:
The thermostat open timing can be confirmed by pressing the No. 2 radiator hose by hand, and checking when the engine coolant starts to flow inside the hose.
(2) Maintain the engine speed at 2000 to 2500 rpm.
(3) Press the No. 1 radiator hose and No. 2 radiator hose several times by hand to bleed air.
(g) Stop the engine, and wait until the engine coolant cools down to ambient temperature.
(h) Check the engine coolant level in the radiator reservoir tank.
If the engine coolant level is low, add engine coolant to the radiator reservoir tank FULL line.
5. INSPECT FOR COOLANT LEAK
6. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
7. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
Access doors (Access Cab models only)
The access door (rear door) can be opened using the inside handle.
Open the front door widely
Pull (from the outside) or push
(from the inside) the inside handle of the access door.
Open the access door
You can open and close the access door only when the front door is widely opened.
NOT ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table. Check each sy ...
Ptc Heater Assembly
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY
(See page )
2. REMOVE INSTRUMENT LOWER PANEL ASSEMBLY
3. REMOVE AIR DUCT ASSEMBLY
4. REMOVE QUICK HEATER ASSEMBLY
(a) Disconnect the connector.
...