ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY (for Double Cab)
(a) Check that the clearance measurements of areas "A" through "J" are within each standard range.
Standard:
Area |
Measurement |
Area |
Measurement |
A |
3.2 to 6.2 mm (0.126 to 0.244 in.) |
B |
3.4 to 6.4 mm (0.134 to 0.252 in.) |
C |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
D |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
E |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
F |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
G |
0.7 to 3.7 mm (0.028 to 0.146 in.) |
H |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
I |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
J |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
2. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY (for Access Cab)
(a) Check that the clearance measurements of areas "A" through "J" are within each standard range.
Standard:
Area |
Measurement |
Area |
Measurement |
A |
3.2 to 6.2 mm (0.126 to 0.244 in.) |
B |
3.4 to 6.4 mm (0.134 to 0.252 in.) |
C |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
D |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
E |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
F |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
G |
0.7 to 3.7 mm (0.028 to 0.146 in.) |
H |
4.5 to 7.5 mm (0.177 to 0.295 in.) |
I |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
J |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
3. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY
(a) Apply strips of protective tape to the door panel and fender panel, as shown in the illustration.
Text in Illustration
Protective Tape |
(b) Open the door, and then disengage the 3 clips. HINT: If any clips are damaged, replace them with new ones. |
|
(c) Remove the front fender side panel protector LH from the gap between the fender and door.
(d) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts. SST: 09812-00010 |
|
(e) Tighten the body side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
(f) Horizontally and vertically adjust the door by loosening the door side hinge bolts.
(g) Tighten the door side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
(h) Adjust the striker position by slightly loosening the striker mounting screws with a T40 "TORX" socket wrench and hitting the striker with a plastic hammer. |
|
(i) Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
(j) Install the front fender side panel protector LH with the 3 clips. |
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Diagnosis System
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) When troubleshooting OBD II (On-Board Diagnostics) vehicles, an OBD II scan
tool (complying with SAE J1978) must be connected to the DLC3 (Data Link Connector
3) of the vehicle. Various data in the vehicle ECM (Engine Control Module) can be
then read.
(b) ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
If a problem occurs in certain locations or at certain times of day,
check for the possibility of wave interference.
When the electrical key transmitter sub-assembly is brought near the
electrical key and TPMS receiver assembly (RF band), front outs ...
Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF BRAKE BOOSTER ACCUMULATOR ASSEMBLY
(a) Place the brake booster accumulator in a vise and cover it with a cloth.
(b) Slowly cut a hole on the brake booster accumulator side in the A portion
shown in the illustration on the left. And discharge the gas and liqui ...