Components
COMPONENTS
ILLUSTRATION
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
2. INSPECT BRAKE BOOSTER ASSEMBLY
3. INSPECT VACUUM WARNING SWITCH ASSEMBLY
(a) Start the engine and stop it after 1 or 2 minutes.
(b) Disconnect the connector from the vacuum warning switch assembly.
(c) Measure the resistance of the vacuum warning switch assembly.
Standard Resistance:
10 kΩ or higher
(d) With the engine stopped, depress the brake pedal several times to release vacuum from the brake booster assembly, and measure the resistance of the vacuum warning switch assembly.
Standard Resistance:
Below 1 Ω
(e) Connect the connector to the vacuum warning switch assembly.
Installation
INSTALLATION
PROCEDURE
1. INSTALL VACUUM WARNING SWITCH GROMMET
(a) Install a new vacuum warning switch grommet to the brake booster assembly.
2. INSTALL VACUUM WARNING SWITCH ASSEMBLY
(a) Install the vacuum warning switch assembly to the brake booster assembly as shown in the illustration.
Text in Illustration
Center of the Brake Booster Assembly |
(b) Connect the connector to the vacuum warning switch assembly.
Removal
REMOVAL
PROCEDURE
1. REMOVE VACUUM WARNING SWITCH ASSEMBLY
(a) Disconnect the connector from the vacuum warning switch assembly.
(b) Remove the vacuum warning switch assembly from the brake booster assembly.
2. REMOVE VACUUM WARNING SWITCH GROMMET
(a) Remove the vacuum warning switch grommet from the brake booster assembly.
Inspection
INSPECTION
PROCEDURE
1. INSPECT CYLINDER BLOCK FOR WARPAGE
(a) Using a precision straightedge and feeler gauge, measure the warpage
of the contact surface of the cylinder head gasket.
Standard warpage:
0 to 0.05 mm (0 to 0.00197 in.)
Maximum warpage:
0.07 mm (0.00276 ...
Replacement
REPLACEMENT
PROCEDURE
1. REPLACE STRAIGHT PIN
NOTICE:
It is not necessary to remove the straight pin unless it is being replaced.
(a) Using a plastic-faced hammer, tap in new straight pins to the cylinder block.
Text in Illustration
*A
Front Side
*B
...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table. Check each sy ...