Toyota Tacoma (2015-2018) Service Manual: Reassembly

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Starting / Starter / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

2. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the starter brush holder assembly.

(b) Connect the 4 brushes to the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Connect the brush to the starter brush holder assembly.

NOTICE:

Check that the positive (+) lead wires are not grounded.

(d) Install the commutator end frame with the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

3. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

(b) Insert the steel ball into the starter clutch hole.

Text Illustration

*1	Starter drive housing assembly
*2	Starter clutch sub-assembly
*3	Return Spring
*4	Idle Gear
*5	Retainer
*6	Clutch Roller

(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.

(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke assembly.

(b) Align the claw of the starter yoke assembly with the groove of the starter switch.

Text in Illustration

*a	Claw
*b	Groove

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

(d) Connect the lead wire to terminal C with the nut.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

Installation

INSTALLATION PROCEDURE 1. INSTALL FLYWHEEL HOUSING SIDE COVER (a) Install the flywheel housing side cover to the cylinder block sub-assembly. 2. INSTALL STARTER ASSEMBLY (a) Install the starter a ...

Starter Relay

Inspection INSPECTION PROCEDURE 1. INSPECT STARTER RELAY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

Other materials:

Precaution
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Removal
REMOVAL PROCEDURE 1. REMOVE TIMING CHAIN COVER ASSEMBLY (See page ) 2. SEPARATE NO. 2 WATER BY-PASS PIPE (for Vacuum Brake Booster) 3. REMOVE VACUUM PUMP ASSEMBLY (for Vacuum Brake Booster) 4. SET NO. 1 CYLINDER TO TDC/COMPRESSION 5. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY 6. REMO ...

Inspection
INSPECTION PROCEDURE 1. INSPECT FRONT NO. 1 SPEAKER ASSEMBLY (w/o Amplifier Box Speaker Assembly) (a) Measure the resistance according to the value(s) in the table below. Standard resistance: Tester Connection Condition Specified Condition 1 ...