DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY
(a) Mount the generator assembly in the vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
(b) Install SST 1-A to the generator pulley shaft.
Text in Illustration
*a |
Hold |
Turn |
SST: 09820-63011
09820-06010
09820-06021
(c) Install SST 1-B to SST 1-A.
(d) Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.
Torque:
39 N·m {398 kgf·cm, 29 ft·lbf}
NOTICE:
Make sure that SST is secured to the generator rotor shaft.
(e) Insert SST 2 and attach it to the generator pulley nut.
Text in Illustration
Insert |
SST: 09820-63011
09820-06010
09820-06021
(f) To loosen the generator pulley nut, turn SST 1-A as shown in the illustration.
Text in Illustration
*a |
Hold |
Turn |
NOTICE:
To prevent damage to the generator rotor shaft, do not loosen the generator pulley nut more than one-self of a turn.
(g) Remove SST 2 from the generator pulley shaft.
(h) Turn SST 1-B as shown in the illustration and remove SST 1-A and B.
Text in Illustration
*a |
Hold |
Turn |
(i) Remove the pulley nut and generator pulley.
(j) Remove the generator assembly from the vise.
2. REMOVE GENERATOR REAR END COVER
(a) Place the generator assembly on the generator pulley. |
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(b) Remove the 3 bolts and generator rear end cover from the generator coil assembly.
3. REMOVE TERMINAL INSULATOR
(a) Remove the terminal insulator from the generator coil assembly. |
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4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly. |
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5. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 through bolts. |
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(b) Using SST, remove the generator coil assembly.
Text in Illustration
*a |
Hold |
Turn |
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
6. REMOVE GENERATOR BEARING COVER PACKING
(a) Remove the generator bearing cover packing. NOTICE: If the generator bearing cover packing breaks, remove all broken pieces. HINT: The generator bearing cover packing may be installed on the generator rotor assembly. |
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7. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly from the generator drive end frame.
8. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly. If necessary, replace the generator drive end frame bearing. |
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9. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the generator drive end frame. |
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(b) Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 |
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Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
Always use a new grommet and valve core when installing the tire pressure
warning valve and transmitter.
Check that the washer and nut are not damaged, and replace them if necessary.
If installing a new tire pressure warning valv ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL INSTRUMENT PANEL CUSHION
(a) Install a new instrument panel cushion as shown in the illustration.
Text in Illustration
*a
R End
*b
25 to 45 mm
(0.984 to 1.772 in.)
...
Speaker Circuit
DESCRIPTION
If there is a short in a speaker circuit, the radio and display receiver
assembly detects it and stops output to the speakers.
Thus sound cannot be heard from the speakers even if there is no malfunction
in the radio and display receiver assembly or speakers.
If a ...