Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page )
3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch release cylinder assembly. HINT: Use a container to catch the fluid. |
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4. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 2 bolts and clutch release cylinder assembly from the manual transmission assembly. |
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the boot.
(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body. |
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(d) Remove the 2 cylinder cups from the piston.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG
(a) Remove the bleeder plug from the cylinder body.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
3. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page )
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED CLUTCH LINE
6. CHECK FLUID LEVEL IN RESERVOIR
7. INSPECT FOR CLUTCH FLUID LEAK
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RELEASE CYLINDER BLEEDER PLUG
(a) Install the bleeder plug to the cylinder body.
Torque:
11 N·m {110 kgf·cm, 8 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER KIT
(a) Install 2 new cylinder cups to a new piston.
(b) Install a new spring to the piston.
(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.
Text in Illustration
Lithium soap base glycol grease |
(d) Install the piston (with the spring) to the cylinder body.
NOTICE:
Do not damage the inside of the cylinder body.
(e) Install the push rod to a new boot.
(f) Install the boot (with the push rod) to the cylinder body.
Freeze Frame Data
FREEZE FRAME DATA
CHECK FREEZE FRAME DATA
HINT:
The ECU records vehicle and driving condition information as freeze frame data
the moment a DTC is stored.
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: P ...
Cruise Control Input Processor (P160700)
DESCRIPTION
When the ECM determines that there is a malfunction, the ECM illuminates the
MIL and stores a DTC.
HINT:
When these DTCs are stored, the ECM cuts the current supplied to the throttle
motor and the throttle valve returns to the predetermined opening amount by the
return spring.
...
Cursor or Map Rotates when Vehicle Stopped
PROCEDURE
1.
CHECK CONDITION
(a) Check with the customer if the vehicle has been turned by a turntable.
OK:
Vehicle has not been turned by a turntable.
HINT:
If the vehicle is turned on a turntable with the ignition switch ON,
the system ...